Home Appliance Wiring Harness

Why Choose Us?

KABOLUX provides you with high quality wiring harness solutions to meet the unique needs of all types of home appliances with years of experience in researching and producing wiring harnesses for home appliances, a professional technical team, and a strict quality control system throughout the entire process.

Product Advantage

High Safety and Reliability

Our home appliance wiring harnesses use high - quality materials and advanced processes to ensure excellent insulation and stable connections, preventing electrical issues for reliable user protection.

Good Compatibility

Our wiring harnesses are designed to perfectly match various home appliance electrical systems, ensuring smooth signal and power transmission for optimal performance.

Long Service Life

Durable materials and advanced techniques enhance mechanical strength and environmental resistance, allowing the harnesses to withstand repeated stresses for extended use.

Energy Efficiency

Our harnesses minimize transmission energy losses, improving appliance efficiency and helping users save energy and costs.

Product Categories

Sweeper electronic cable

4K LCD TV FPC cable

XH254 PH2.0 JC25 Dual Head with Wire

Quick-connect wiring inside appliances

2.54 Terminal Wire Harness

Smart Home Appliance Motor Power Harness

Product Specification Requirements

1. Electrical Performance

Conductor Size:Common sizes include 0.5, 0.75, 1.0, 1.5, 2.0, 2.5, 4.0, 6.0 mm². Select appropriate conductor size based on appliance power. For example, 18 AWG is for low – power circuits.
 
Voltage Rating:The insulation voltage rating must exceed the maximum operating voltage of the appliance.
 
Current – Carrying Capacity:Choose conductor size according to appliance current load to prevent overheating.
 
Contact Resistance:Contact resistance between terminal and conductor must be ≤5mΩ.
 
Insulation Resistance:Must be ≥100MΩ, tested with 500V DC.
 
Dielectric Withstand Test:Low – voltage harnesses must pass a 1000V AC/1 – minute dielectric test. High – voltage harnesses (for applications like electric vehicles) must pass a 2500V AC/1 – minute dielectric test.

2. Mechanical Durability

Flexibility and Strength:Stranded wires enhance flexibility to withstand vibration and bending during appliance assembly and use.
 
Stress Relief:Reliable stress relief measures (e.g., crimp terminals, clamps) must be in place at connection points.
 
Routing and Protection:Avoid sharp edges, moving parts, and heat sources. Use protective sleeves, conduits, or spiral wraps.

3. Environmental Resistance

Moisture and Chemicals:In wet environments (e.g., washing machines, dishwashers), harnesses need moisture – proof coatings or sealed connectors.
 
Thermal Stability:Materials must maintain integrity under temperature fluctuations, such as in refrigerators and heating appliances.

4. Fire Resistance

Flame – retardant Standards:Insulation and sheathing materials must meet fire – resistance standards, such as UL 94 V – 0.

5. Electromagnetic Compatibility (EMC)

Shielding Requirements:Shielded cables may be required for sensitive electronic devices (e.g., microwave ovens, inverters) to reduce interference.

6. Connectors and Terminations

Secure Connections:Crimped or soldered terminals must ensure low – resistance, secure connections. Quick – disconnect terminals (e.g., spade, blade) must meet industry specifications.
 
Color – Coding:Wires and connectors are often color – coded or marked for easy identification during assembly and repair.

7. Standardization and Documentation

Harness Design:Harnesses should follow standardized layouts for easy maintenance.
 
RoHS/REACH Compliance:Materials must be free of restricted substances.

8. Testing and Validation

Electrical Testing:Tests for conductivity, insulation resistance, and dielectric strength are required.
 
Stress Testing:Aging, bend cycling, and thermal shock tests verify long – term reliability.

Application Scenarios

Ask For A Quick Quote

Contact Kabolux(sales@kabolux.com) to get a free quote and expert advice on custom cable assembly. Our team will provide the right solution for your project.

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